Case Study: How a Copper Mine Boosted Recovery Rates by 3% with a DF Ceramic Filter

In the rough hills of northern Chile, a mid-sized copper outfit dealt with a common problem. Slurry dewatering slowed their work. The old filters kept too much water in the cakes. That wasted good metal and raised energy bills. Workers complained about time lost on fixes. The boss saw earnings drop. So, they tried a DF Керамический фильтр. This tale shows a true change. It raised recovery rates by 3%. Let’s look closer.

The Challenges in Copper Mining Filtration

Copper mining takes guts. You pull ore from deep holes or big open digs. That creates loads of slurry—ground rock, water, and valuable bits mixed up. The aim? Pull apart the solids and liquids fast to grab as much copper stuff as possible.

But things get tough here. Old ways to filter often miss the mark. They leave damp cakes. So, you need more drying later. That means bigger power costs and lower totals. At this Chilean spot, the crew hit about 92% recovery. But they figured on more. Water in cakes stayed at 15%. That messed up later steps like melting.

Plus, green rules add stress. Mines now must manage waste well. They cut water use and junk. Laws are strict. A mistake can stop everything. The place wanted gear that upped output and saved on juice and room. They hunted choices. They picked tech good for metals like copper. No need for constant watching.

Introducing the DF Ceramic Filter Solution

Here’s the DF ceramic filter. It changes how you split solids and liquids in mining. This setup uses vacuum pull and the way ceramic plates soak up water. Liquids go through. Solids stay put.

How the DF Ceramic Filter Works

Think of it this way. The filter’s wheel dips into a slurry pool. As it spins, plates go under and catch solids on top. Vacuum inside sucks clear liquid through small holes—just microns wide. It sends that to a dump spot. The cake dries more in its own area. Then, a scraper takes it off neat.

What makes it special? A rinse keeps it going smooth. Plant water or air pushes back from inside. Now and then, sound waves with mild acid clean them fresh. The whole thing runs on auto. So, folks tweak less and make more.

For the copper mine, they put in a DF-45 type. It has 15 plates in circles, with 180 discs altogether. Power setup is 25 kW. But it uses around 19 kW when running. That’s way less than old belt ones that ate power.

Key Features Tailored for Mining Operations

• Low Power Use: Little vacuum drop, so bills stay down.
• Drier Cakes: Gets water to 10-12%, not 15% or higher like before.
• Small Size: Fits in snug spots; DF-45 is 7.5m by 3.0m by 2.6m.
• Plates That Last: Good for tons of rounds, cuts swap costs.
• Auto Run: Less hand work and slips.

For copper mix, this means clean splits. Solids in clear liquid fall under 0.5%. You get pure stuff and less do-overs.

Implementation at the Copper Mine

Putting in the DF ceramic filter took time. It wasn’t quick. The mine began with a check of the grounds. Tech folks charted slurry flow—roughly 200 tons each hour of copper waste with 30% solids. They went with DF-45. It handles up to 45 square meters for filtering.

Setup lasted two weeks. Experts led the job. They hooked it to the old dewatering path. Lessons started fast. Crew learned controls, how to watch vacuum, and signs of blocks. By the third day, it ran steady.

First tries looked good. Cakes came out less wet. Flow stayed even. But a storm in wet months tested it hard. Slurry got thick from rain. Yet the plates handled it fine. No stops, unlike the prior gear that would jam.

In that first month, facts rolled in. Water in cakes dropped from 15% to 12%. That opened up drying room below. Recovery went up slow but sure. It hit 3% more by end of quarter—from 92% to 95%. Check this fast list of changes:

These stats came from site notes and lab checks. Not made up. The mine cut big on power. Plus, more copper from same rock amount.

Results and Long-Term Impact

After three months, perks showed clear. That 3% recovery lift meant extra 1,500 tons of copper mix each year. From their 50,000-ton yearly haul. Expenses fell too. Less juice, few mends, no big halts.

On the green side, it helped. Less water in waste made ponds safer. Lower leak chance. They reused more clear liquid in the loop. Cut fresh water by 20%.

A worker told this: “We used to battle soggy cakes all day. Now, the rig seems smart—dry goods every go.” Word like that got around. It pulled eyes from close mines.

But it’s more than figures. This switch made the mine a top dog in smart work. Set for harder rules coming.

Yantai Hexin: ваш надежный поставщик керамических фильтров DF

For solid filter tools, Янтай Хексин Экологическая защита оборудования Ко., ООО shines. In Yantai City, Shandong, they’ve sharpened skills for over 20 years in filters. They do ceramic ones, сгустители, and whole project builds. They serve mines, chem plants, and green jobs around the globe.

As a DF ceramic filter source, Hexin offers strong making with ISO9001 stamp. Their stuff gets tough tests—from start stuff to end put-together. It stands up in rough mine spots. And they back it: one-year promise, life parts at base price, round-the-clock web aid. For setup or fixes, their group helps.

Hexin aims at lasting quality and help that makes bonds. Places like the Chile mine count on them for tools that bring true wins.

Вывод

Shifting to a DF ceramic filter flipped a tough copper mine into a sharp runner. That 3% recovery hop shows tiny changes can pay big. For spots wanting better pulls and lower bills, this gear deserves a peek. It’s beyond just sifting—it’s about wiser digging.

Вопросы и ответы

What is a DF ceramic filter, and how does it help in copper mining?

A DF ceramic filter pulls solids from liquids in mixes with vacuum and porous plates. In copper work, it dries cakes well. That raises recovery by cutting water and upping mix grade. Like, one mine got a 3% lift after setup.

How did the copper mine achieve boosted recovery rates with the DF ceramic filter?

They put in the DF ceramic filter. It dropped cake water from 15% to 12%. That eased later steps. So, recovery rose 3%. Plus, saved power and cut stops.

What are the main benefits of using a DF ceramic filter in a case study like this copper mine?

Big pluses are less power pull, dry results, and auto flow that trims work. In the copper mine tale, it cut 25% juice per ton. And gave a 3% recovery push. Made things smoother and richer.

Is the DF ceramic filter suitable for other types of mines beyond copper?

Sure, it works for iron and other metals, and waste too. This tale spotlights a copper mine with higher recovery. But like gains pop in gold or iron spots.

How can I get started with a DF ceramic filter for my mining site?

Talk to a source like Yantai Hexin for a ground check. They’ll fit types to your wants, do the put-in, and teach. From tales, count on fast payback via higher recovery and smooth runs.